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Advanced Injection Molding Capabilities

Automation Plastics is equipped to handle high-volume, precision injection molding programs with speed, consistency, and tight process control. Our capabilities are built to support demanding applications where cycle time, cavitation, and tolerance control are critical to success.

We specialize in:

  • High Cavitation / Fast Cycle Molding

  • Micro Molding for Precision Components

  • Insert Molding

  • Overmolding

  • Heavy Wall Molding

Our operation is designed for scale, with molds capable of producing over 1.5 million parts per day, making us an ideal partner for high-volume plastic injection molding programs.

Equipment & Technical Specifications

  • Tonnage Range: 7T – 550T

  • Molding Equipment: 38 Electric Horizontal Presses + 1 Vertical Press

  • High Cavitation Capability: Up to 128 Cavities

  • Precision Tolerances: ±0.001"

  • Micro Orifice Capability: Down to 0.008" Diameter

  • Flash Control: ±0.0015" (Nylon)

Injection Molding Services

Automation Plastics provides high-precision plastic injection molding services designed to support everything from prototype development to high-volume production. We partner with OEMs and product manufacturers to deliver consistent, cost-effective, and scalable plastic components.

As a trusted injection molding company in Ohio, we combine advanced equipment, engineering expertise, and a hands-on approach to ensure every project meets performance, quality, and delivery expectations.

Advanced Injection Molding Capabilities

Our facility is equipped with a wide range of injection molding machines capable of handling diverse part sizes, materials, and production volumes. Whether you need tight tolerance precision components or large-scale production runs, we have the flexibility to deliver.

We specialize in:

  • High-volume plastic injection molding

  • Micro molding for precision components

  • Low-to-mid volume production

  • Precision injection molding for tight tolerances

  • Multi-cavity tooling optimization

  • Insert molding and over-molding

  • Heavy wall molding

  • Complex part geometries and thin-wall molding

Our team works closely with customers to ensure optimal part design, material selection, and process control—resulting in repeatable, high-quality production.

Materials & Engineering Expertise

Material selection is critical to part performance, durability, and cost. Automation Plastics processes a wide range of commodity and engineering-grade thermoplastics to meet the needs of demanding applications.

Common materials include:

  • Polypropylene (PP)

  • ABS

  • Nylon (PA) and glass-filled nylon

  • Polycarbonate (PC)

  • Thermoplastic elastomers (TPE/TPU)

  • Engineered resins

Our engineering team provides Design for Manufacturability (DFM) and Design for Injection Molding (DFIM) support to:

  • Optimize part geometry

  • Reduce cycle times

  • Improve mold flow

  • Minimize scrap and defects

This approach helps customers reduce overall cost while improving part quality and performance.

Quality & Scientific Injection Molding

At Automation Plastics, quality is built into every step of the process. We utilize scientific injection molding principles and structured validation methods to ensure consistency and repeatability.

We support:

  • PPAP (Production Part Approval Process)

  • First Article Inspection (FAI)

  • Dimensional inspection and validation

  • Process capability studies (Cpk/Ppk)

  • Ongoing process monitoring

Our systems ensure that parts meet specifications the first time—and every time after.

Engineering Support & Cost Reduction

We go beyond manufacturing—we help improve your product.

Through early-stage collaboration and DFM/DFIM analysis, we identify opportunities to:

  • Reduce part cost

  • Improve cycle efficiency

  • Increase cavitation for better economics

  • Eliminate unnecessary complexity

Customers working with Automation Plastics often achieve lower per-part pricing, faster production ramp-up, and improved product performance.

Tooling, Automation & Secondary Operations

Automation Plastics is a full-service manufacturing partner, offering more than just injection molding.

Our capabilities include:

  • Tooling management and mold transfers

  • Automated part handling

  • Assembly and automation solutions

  • Secondary operations (drilling, tapping, welding)

  • Part finishing and packaging

By integrating automation with injection molding, we reduce labor costs, improve consistency, and deliver fully finished components ready for use.

Fast Lead Times & Reliable Delivery

We understand the importance of speed and reliability in manufacturing. Our team is structured to respond quickly to new projects, production increases, and tooling transfers.

We deliver:

  • Short lead times

  • On-time delivery

  • Flexible production scheduling

  • Scalable manufacturing capacity

If you’re looking for a reliable injection molding supplier, Automation Plastics is built to support your growth.

Industries We Serve

Automation Plastics supports a wide range of industries requiring custom plastic injection molded components, including:

  • Medical devices

  • Industrial equipment

  • Consumer products

  • Electronics and enclosures

  • Automotive and transportation

Let’s Build Something Better

If you’re looking for a partner that delivers precision, consistency, and cost-effective injection molding solutions, we’re ready to help.